EVs are changing what it takes to get the job done in the collision repair shop. As high-voltage systems, battery packs and advanced electrical components become part of everyday repair work, shops are investing in equipment designed specifically for the challenges of EV service. From battery lifting and diagnostics to electrical testing, insulated tools and personal protective equipment, these products are helping technicians work safely, accurately and efficiently. Here’s a look at some of the latest solutions supporting the growing demands of EV collision repair.
Cormach L 1500 Automatic
The Cormach L 1500 Automatic is a mobile electro-hydraulic scissor lift designed for mounting and removing batteries and other vehicle components. With a 1,500 kg capacity and a lifting range from 740 to 1,800 mm, the lift provides flexibility for battery removal and underbody work. The platform features a removable rear section and remote-controlled table inclination adjustment, while an optional accessory kit is available to accommodate the support points of different vehicle models. Its mobile design makes it suitable for shops looking for dedicated equipment for EV battery service and other component removal applications.
cormachsrl.com/en/product/platform-lifts-l-1500-automatic/
Megger IMT100 Industrial Multi-Tester
The Megger IMT100 is a multifunction electrical tester designed for applications including electric vehicles, photovoltaic systems and industrial equipment. For EV technicians, it provides AC and DC voltage testing, continuity, insulation resistance and low-resistance bonding measurements, along with capacitance and temperature functions. The tester supports measurements up to 1,000 V and includes dedicated four-wire insulation resistance and Kelvin low-resistance capabilities. A full-colour display, rotary controls and on-board storage for up to 256 test results make the IMT100 suited to diagnostic, maintenance and verification work where accurate electrical measurements are critical.
tequipment.net/Megger/IMT100/Solar-Field-Analyzers/
Fluke 283 FC True-RMS Digital Multimeter
Designed for high-voltage DC environments, the Fluke 283 FC True-RMS Digital Multimeter is rated for CAT III 1,500 V and CAT IV 1,000 V applications. The meter can measure DC voltage up to 1,500 V, as well as AC voltage, millivolts, resistance, continuity, capacitance and frequency. For EV repair operations, its high-voltage rating and True-RMS measurement capability make it suitable for electrical system testing and troubleshooting. The 283 FC comes with high-voltage-rated silicone test leads and is designed to provide accurate and repeatable measurements in demanding electrical environments.
fluke.com/en-ca/search/fluke?query=Fluke%20283%20FC%20True-RMS%20Digital%20Multimeter
Autel MaxiBAS BT608
The Autel MaxiBAS BT608 is a touchscreen battery and electrical system analyzer focused primarily on conventional low-voltage vehicle electrical systems. Using Adaptive Conductance technology, the BT608 evaluates battery condition and provides state-of-health and related battery information. It can test 6- and 12-volt batteries from 100 to 3,000 CCA, as well as 12 and 24-volt starting and charging systems. The unit also supports battery registration, VIN and barcode identification, system code reading and reporting. For EV repair facilities, it provides a useful tool for diagnosing the 12-volt battery and electrical systems found alongside high-voltage EV systems.
SmartSafe P03 EV Integrated Detection Tool
The SmartSafe P03 combines EV battery testing, full-system vehicle diagnostics and electrical measurement functions in a single platform. The system can access battery data including state of charge, state of health, cell and module voltages, temperatures and fault information, while its diagnostic functions provide fault-code reading, live data and guided troubleshooting information. Built-in instruments include an oscilloscope, multimeter, insulation tester and current clamp. The P03 supports multiple battery-pack connection methods and can also perform testing of systems such as DC-DC converters and on-board chargers. SmartSafe states that the system covers more than 95 percent of EV models, with ongoing software updates.
balticdiag.com/smartsafe-p03-ev-integrated-detection-tool.
LAUNCH EVB624 EV Battery Pack Cell Equalizer
The LAUNCH EVB624 is designed to balance individual cells within EV battery packs when voltage levels become inconsistent. It can be used after cell or module replacement to bring individual cell voltages into alignment, helping address voltage variance that can affect battery performance and operation. The system uses a separate charging and discharging design with six discharge units and 24 total balancing channels, allowing technicians to balance up to 24 cells simultaneously. Wireless communication allows the channels to be configured as needed, while the system supports common lithium battery types and includes protection against overvoltage, undervoltage, overcurrent, short circuits, reverse connection and overheating.
canadaautosolutions.com/products/evb624-ev-battery-pack-cell-equalizer?variant=51372711608637¤cy=CAD
Brady Electrical Lockout Station with Nylon Safety Lockout Padlocks
The Brady Electrical Lockout Station provides a centralized location for storing and organizing lockout/tagout equipment used during electrical service and repair. The wall-mountable station includes six nylon-body safety padlocks and features a clear, lockable door that keeps equipment visible while protecting it from damage, loss and unauthorized access. Predrilled mounting holes allow for permanent installation, while an attachable handle provides portability when required. Measuring 16 inches high by 14 inches wide and 3.5 inches deep, the station can help EV repair facilities keep electrical lockout equipment accessible and organized during high-voltage service procedures.
Cementex 8 Piece Double-Insulated Tool Kit
Working safely around high-voltage electric vehicles begins with using the right tools. Cementex’s insulated tool kit is designed for technicians performing service and repair on energized EV systems, helping reduce the risk of electrical shock while supporting safe work practices.
Each double-insulated tool is tested to 10,000 VAC and rated for use up to 1,000 VAC on live circuits. The tools comply with IEC 60900 and ASTM F1505 standards and are designed to support workplaces following OSHA, NFPA 70E and CSA Z462 electrical safety requirements. Each tool is marked with the international 1,000-volt safety symbol for quick identification.
Atlas EVBL3310 Electric Vehicle Battery Lifting Table
The Atlas EVBL3310 is an electric-powered battery lifting table designed for the removal, installation and servicing of EV battery packs. With a 3,310 lb. (1,500 kg) capacity and a lifting range of approximately 29 to 71 inches, the platform can accommodate a range of battery-pack service applications. The table measures up to 79.75 inches in length and 32 inches wide, with adjustable platform tilt to help technicians position battery packs during removal and installation. Its mobile design allows it to be positioned beneath the vehicle and moved as needed within the repair area. For collision repair facilities, the EVBL3310 provides dedicated equipment for safely handling battery packs during structural, underbody and battery-related repairs.
atlasautoequipment.com/products/ateattd-evbl3310-fpd/
Oberon HRC2 8 Cal Electric Vehicle Arc Flash and Shock Kit
The Oberon HRC2 8 Cal Electric Vehicle Arc Flash and Shock Kit is an all-in-one PPE package designed for technicians working around EV high-voltage hazards. The kit provides arc-flash protection up to 8 cal/cm² and shock protection for hazards up to 1,500 VDC. It includes a hard cap with True Color Grey face shield, flame-resistant coveralls, balaclava, Class 0 glove kit, safety glasses, earplugs and a storage bucket. The coveralls incorporate a permanently attached 20-foot Kevlar escape strap that can assist with communication or rescue situations. The face shield features an anti-scratch and anti-fog polycarbonate window, while the kit meets applicable NFPA 70E, CSA Z462 and other listed standards. For collision repair facilities, the kit provides a dedicated layer of protection for technicians working on damaged or isolated high-voltage EV systems.
oberoncompany.com/products/hrc2-8-cal-electric-vehicle-arc-flash-and-shock-kit
